Be sure to plan this out before you mark and cut a certain section of the tri fold foam! Make the knife go back and forth to make the cut on the mattress foam. Also if you are using an electric knife ensure that your fingers or the electrical cord is kept away from the cutting blade. A New Core77 video podcast series. Just looked online and found handheld ones for 27 bucks... more 'industrial' models at 100...A staple of arch schools everywhere. Largest Solid Mattress The largest solid mattress … I then had to use a seam ripper on the layer of fabric that covers the individual piece of foam to open up a slit just big enough to pull the foam out. It's available in different thicknesses and widths for almost any application and can be cut to size with a variety of common tools. Foam can be used for different applications so it’s one of the most versatile materials to work with for a do-it-yourself project. I have used all ways--knife, hot wire, and electric carving knife. A memory … Your three pieces of foam fold up like an accordion. From a design history perspective that looks more like a classic Hamilton Beach knife from the 60's designed by Chapman, Goldsmith & Yamasaki - Chicago. To cut a memory foam mattress horizontally, try these methods: Cut your memory foam mattress with a large, horizontal saw. Mark on all four sides of the foam (top, bottom, and sides). Memory foam is a polyurethane material that has added chemicals to increase density and viscosity. After searching high and low for the perfect truck bed mattress for our truck camper, we finally landed on the Milliard 6” Memory Foam Tri Fold Mattress. Getting a straight, clean cut is important, but cutting memory foam … Check online. Make sure to slowly follow the line and maintain the knife at a perpendicular angle to the foam. In this video, I cut a foam mattress in half. Lay the foam mattress onto the floor. It worked OK, but the saw created a lot of little foam … See images below for clarification**, Straight edge (could even be a piece of cardboard), Seam ripper and basic sewing kit (if your foam is encased in fabric). Pin me for when you’re ready to tackle your DIY job! Thanks for posting! Hot wire, anyone? Press the board or cutting guide down on top of the memory foam to reduce the thickness of the foam that will need to be cut. My mom worked for quite a while in order to make this snug again, but we wouldn’t recommend this approach unless you have the extra time and experience. Don’t forget to SUBSCRIBE for more blog updates! Do not try to cut memory foam that is more than 2 1/2 inches thick with scissors. If you don't have that kinda cash but have some building skills, check out this awesome DIY foam saw by YouTube user Designsbyg. I’m a lapsed industrial designer. Before jumping into cutting the foam, remove any fabric encasement from your memory foam mattress. Measure, then use your sharpie to mark what foam you need to cut … Too many mattresses are often improperly disposed of or are not always recycled, which can be a problem as the landfills grow larger each year. Step 2. It’s easy to just peek underneath to see if your blade is coming through on the line you marked along the bottom, and then adjust. Measure and Mark Your Foam. I was born in NYC and figured I’d die there, but a few years ago I abandoned New York to live on a farm in the countryside with my wife. Custom-cut mattresses and toppers have dimensional tolerances according to the "Custom-Cut Mattresses and Toppers" section of our Dimensional Tolerances table. My secret cheap method is a bread knife. However, memory foam mattress reviewstend to mention heat retention with these beds due to their composition. Contact Us. Then you can just shake it out to clean up. www.partfoam.com. A lot less mess than a regular saw blade and the edges are nice and sharp. … When you’re ready to cut the foam, work slowly and basically just saw the thing apart! (Is this is anti-clickbait? Having all four sides of the foam marked will help you keep your knife at a 90* angle against the mattress top, resulting in a cleaner cut. in a circular saw. Brilliant! How To Cut A Campervan Mattress. Last but not the least you need to be cautious with everything wh… You can also build your own hot wire foam cutter pretty cheaply - instructions available on the internets. Get the solid foam and not the egg-crate pattern. Ha! It does straight lines and curves with ease. If this mattress is … Use measuring tape to determine where you should cut the foam. If your project requires a tighter tolerance, Contact Us for more information about machine cut custom items. Measure the shape you want to cut and add 1⁄8 inch to all of your measurements. Once the zipper is undone, pull the edges of the slipcover off of the mattress and remove it. If sewing isn’t an option for you, consider using safety pins to tighten the cover up against the foam. As always, thanks for reading! It's the dumb way to cut foam. (For the Milliard mattress, I unzipped the top fitted sheet and removed the foam section that needed to be altered. It's the dumb way to cut foam. But if you’re dealing with recovering a tri fold mattress, you will need to modify the zippered cover in order to hold everything snug and allow the tri fold to function correctly. It is pretty easy to do and I bet you already own all the needed supplies. Hopefully these tips on how to cut foam can help you in your pursuit of finding a great camping mattress, whatever your setup may be! When making the cuts hold the knife perpendicular and don't compress the foam … Repeat to the other side of the … If you choose to use a carving knife, use a gentle … Recovering individual pieces of foam using a sewing machine shouldn’t be too challenging. I use an inexpensive solder iron where the point can be removed and replaced with a thick piece of wire. Yes, every foam shop I have ever walked into has had an electric knife on the shelf. I needed to make a cut in 3-part foam RV mattress that was 4.5″ thick, and I wanted to cut it at 2″ up from the bottom where the first layer was glued to the 2nd layer. Find a way to prop the foam up off the floor or table surface so that your knife doesn’t damage anything. I was going to suggest the same thing if he had used something else. We have six dogs. The easiest way to cut foam is using a hot wire and you can also make hand held ones, I think hot wire is better methods. Step 2 Measure your mattress and mark off the cutting areas with a sharpie. Lots of idea's. In case you’re wondering, yes, it was a little painful to be cutting a really nice, brand new mattress into such a weird shape, forever changing its original design. as you are marking what to cut off. Upholstery foam, foam insulation, styrofoam; it doesn't matter, it cuts both really well. I was able to lay the piece of foam I needed to cut on top of the rest of the foam mattress, leaving just the edge hanging off. Remove the slipcover if you’re cutting a memory foam mattress. Memory foam offers an excellent balance of support and comfort, which enhances the material’s pain and pressure-relieving qualities. Step 5: Cut the memory foam. Our website uses cookies to enhance the site operation and understand traffic and website performance. For us, this didn’t matter when just cutting the length off, but did matter when cutting the corner out.*. So if you’re finding that you might need to cut foam cushions or a foam mattress and are feeling hesitant to jump in, we’ve got you covered! If you’re looking into disposing of your mattress, you need to know how to cut up a mattress. Here's a similar one in action: They're also fairly expensive, ranging from about $160 to over $500 for commercial grade tools. Hercules makes a nice-looking one for about $389. Use a straight edge to help keep everything exact. With the help of the sharp scalpel make an incision on the softer … Keep an eye open to make sure that you follow the line you have made earlier on the mattress foam. How to Cut a Foam Mattress Step 1. It can have a wire straight out or better, the wire can be shaped into a larger loop with both ends coming out of the solder iron. One of the things I neglected to mention in my banquette-building post was how to cut the foam. We know many other DIY campers need an odd sized mattress like this, or pieces of foam cushion that get puzzled together to create a sleeping space. Cutting the Foam. Use a marker to place a dot every 18 to 24 inches where you plan to cut. The router table is a brilliant, brilliant addition. Test it out; it only takes a single click to unsubscribe, By creating a Core77 account you confirm that you accept the Terms of Use. Click on the link below for the best tools to use and the best method to get nice clean cuts with your gel foam mattress. It was time-consuming, messy, far from accurate, and doing the curves was a real pain. You also need to be in a comfortable position before starting to use a cutter for cutting memory foam. I've been using one freehand for years. The double-sliding-blade design keeps the foam from sticking-snagging, and the device only costs $15-20. If you want to learn more about this specific mattress and why we think it’s the bomb, we’ve got a post all about it. For those who don't want to sit through the video, he's using a Phillips electric knife mounted in a small router table. Put a blanket or towel under your work space to catch the tiny pieces of foam that will drop as you cut. If you have access to an experienced seamstress, go ahead and play your ‘phone a friend’ card now. To cut, lay a piece of plywood or flat board under the memory foam where the cut will be made to protect the flat surface area from becoming cut into. Core77 is supported by its audience. I use what my foam supplier uses, only the woodworker's version: an ordinary bandsaw. Please enter your email and we will send an email to reset your password. Draw out your cutting lines as a guide. Measure, then use your sharpie to mark what foam you need to cut off. Fresh interviews weekly. We needed the modified section of foam (which is nearest our tailgate) to be the one that the is able to be folded up on top of the middle section of the mattress (NOT the section that could only fold down and underneath the middle section of the mattress). The Best Memory Foam Truck Bed Mattress for Truck, Van, or SUV Camping, Choosing the Best SUV or Truck Bed Mattress [Memory Foam vs Air Mattress vs Sleeping Pad], DIY Camper Curtains & Window Covers - A Detailed Guide. You'll kick yourself when you see, midway through the video, what he actually used for the cutting device. Turn on and guide the electric knife along the line that you drew previously on the foam. Heavy-duty scissors can be used to how to cut memory foam mattresses that is thinner, that is, a topper that is less than about 3/4 inch thick. And mine came with a free serving fork -- match that, Professional Foam Saw! This left me with one of the trifold pieces loose.). A good night's sleep is crucial in this busy world. One of the things I neglected to mention in my banquette-building post was how to cut the foam. Buy two layers of memory foam. This will help when cutting. Having no money, I cut through five-inch-thick foam sections by making repeated swipes with a cheapie utility knife like the one above. This is by far one of the best-looking setups--for a fairly affordable price! Hold it in place with one hand and have your cutter in the other to cut the foam along the required lines and surfaces. Depending on your application, this could really matter. Cut Through The Outer Covering. When using heavy-duty scissors, make sure to … Many new memory foam mattresses have a slipcover on top for an additional layer of protection. I should add that I use a hand-held bread knife, not electric. By accessing or using this site you are indicating your consent to and agreement with the: Privacy Policy | Terms of Use | Affiliate Disclosure, Powered by a Toyota 22R | ©2019, takethetruck unless otherwise noted. *Special note: If you’re cutting foam that is topped with memory foam, don’t forget to be paying attention to which side is “up” (the memory foam side!) To cut a foam mattress, you need multiple tools, including a straight edge, measuring tape, a marker, and an electric cutting knife. I suppose I could take out the 4 tpi resaw blade and use a 12 tpi blade like the pros use, but frankly that doesn't seem to matter either. If you are using an electric knife, follow all safety instructions. https://www.youtube.com/watch?v=bqG5I7sl8kk. … Before you cut foam, always make sure your work surface is flat, stable and won't be damaged by cutting through the foam with the knife. Slices through all density of foam and foam rubber like butter. Look for a zipper around the edge of the mattress and unzip it as far as you can. Measure and draw lines on your mattress. Memory foam provides a stiffer, more comfortable surface to sleep on than many other bedding materials. Try and stop every once in a while to make sure you make a clean cut as possible and … Use a hot wire to cut horizontally through your memory foam … It was time-consuming, messy, far from accurate, and doing the curves was a real pain. When trying this out, we just gathered the excess material up, folded it over, and pinned it back (being sure not to puncture the mattress). If you want to cut your mattress … The foam mattress was about 3” too long, and (of course), didn’t have the corner section cut out like we needed for our propane tank storage! But having a tri fold memory foam truck bed mattress that fits perfectly in our truck shell camper has been a game changer! Best Way to Cut Memory Foam. Wishing you the best. This may not be ideal, but certainly seemed like it could be good enough - especially if you were mindful of the pins when transporting the mattress around, and if you typically have an additional sheet over it anyway! Place large pieces of cardboard under the areas where you will be cutting. Use an electric knife a scissors fitting to cut thick materials and start cutting along the lines of the marked area. When you purchase through links on our site, we may earn an affiliate commission. Otherwise, you’d be trying to sleep on something like this and your foam could slip out from underneath you! Use an abrasive blade such as used to cut stone etc. It was exactly what we needed, but there was one problem. Step 3. To cut the foam is a different story to cutting wood but also requires the right … Reset your password your sharpie to mark what foam you need to cut off foam that will drop as can! A well-made memory foam line and maintain the knife at a perpendicular angle to foam! 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Edges are nice and sharp then you can just shake it out to clean up site operation understand! Sheet and removed the foam from sticking-snagging, and doing the curves was a real pain the! And found handheld ones for 27 bucks... more 'industrial ' models at 100... staple... Hercules makes a nice-looking one for about $ 389 'industrial ' models at 100... a staple arch! Knife ensure that your knife doesn ’ t forget to SUBSCRIBE for more blog!! Topper tends to soften … how to cut ' models at 100... a staple of arch schools everywhere previously. About $ 389 mine came with a free serving fork -- match that, Professional foam saw the.! Looked online and found handheld ones for 27 bucks... more 'industrial ' models at 100... staple...
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